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The 5Ss-sort/segregate, simplify/straighten, shine/sweep, standardize, and sustain/self discipline-are important to lean production because they act as a means to reduce waste.

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If setup times and costs can be reduced enough, the JIT ideal of "Lot Size = 1" can be achieved.

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If the goals of JIT partnerships are met, which of the following is a result?


A) For incoming goods, receiving activity and inspection are outsourced.
B) In-transit inventory falls as suppliers are located closer to facilities.
C) The number of suppliers increases.
D) In-plant inventory replaces in-transit inventory.
E) All of the above are consequences of meeting the JIT partnership goals.

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Which of the following is an illustration of employee empowerment?


A) UPS drivers are trained to perform several motions smoothly and efficiently.
B) Unionization of the work place brings better morale and therefore better quality.
C) "No one knows the job better than those who do it."
D) all of the above
E) none of the above

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Waste is anything that does not add value, such as storage or inspection of items; waste also includes any activity that does not add value from the consumer's perspective.

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Which one of the following is not a requirement of JIT systems?


A) quality deliveries on time
B) low setup time
C) training support
D) strong job specialization
E) employee empowerment

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Identify JIT scheduling tactics.

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JIT scheduling tactics include communica...

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Daily demand is half of daily production. If setup and holding costs are equal, determine how Q and D are related.

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Q=sqrt (2DS/(H)/(1-d...

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Which of the following is not one of the Seven Wastes?


A) overproduction
B) transportation
C) assignment
D) defective product
E) motion

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A push system means providing the next station with exactly what is needed when it is needed.

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Which of the following statements regarding a pull system is true?


A) Large lots are pulled from upstream stations.
B) Work is pulled to the downstream stations before it is actually needed.
C) Manufacturing cycle time is increased.
D) Problems become more obvious.
E) None of the above is true of a pull system.

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Identify some of the signals that kanban systems use.

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Kanban systems use a wide variety of sig...

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Which one of the following is a concern expressed by suppliers?


A) having too many customers
B) delivery to the point of use
C) having limited ability to respond to changes in product and quality
D) large lot sizes
E) customers' infrequent engineering changes

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Lead time for computers is 5 days with daily demand of 25 and safety stock of 5 computers. If management wants to use 10 kanbans how many computers should each one hold?


A) not enough information
B) 1
C) 5
D) 10
E) 13

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Define manufacturing cycle time in the context of JIT systems.

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Manufacturing cycle time is th...

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Which of the following statements regarding JIT in services is true?


A) Restaurants do not use JIT layouts because they interfere with creation of a good servicescape.
B) Excess customer demand in services such as air travel is met by dipping into safety stocks.
C) All of the JIT techniques for dealing with suppliers, layout, inventory, and scheduling are used in services.
D) Scheduling is not relevant to effective use of JIT in services.
E) All of the above are false.

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A kanban system requires little variability in lead time because shortages have their impact on the entire productive system.

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Inventory has only one positive aspect, which is availability; inventory has several negatives, including increased material handling, obsolescence, and damage.

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Customer demand will always remain an unknown, so it is not considered a source of variation.

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Reduction of in-transit inventory can be encouraged through use of


A) supplier location near plants
B) low setup costs
C) low carrying costs
D) use of trains, not trucks
E) low-cost, global suppliers

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